Our Services Fabrication / Modularization

IN-HOUSE SERVICES TO STREAMLINE CONSTRUCTION

Kokosing provides our clients with an unparalleled ability to shorten schedules and reduce costs with a completely customizable arrangement of in-house capabilities. We have extensive resources that are incredibly nimble to custom design and create prefabricated forms, flange kits, and other assets in order to keep jobsite up-time as low as possible, and to minimize fabrication time on our project schedules.

WELD SHOP

Kokosing’s 27,000-square-foot weld shop is a full-service department capable of meeting the metal and fabrication needs for our projects. The shop includes a burn table and CAD system for part manufacturing and component cutouts. The weld shop team processes over 500,000 pounds of steel each year, providing quick turnaround support on all types of needs from bulk manufacturing of small components to large Design-Build components. In conjunction with our machine shop, we have the ability to repair couplers and equipment, manufacture jack pipes, and modify or build pipe flanges.

FORM SHOP

Kokosing’s 32,000-square-foot form shop supports project teams with the following capabilities:

  • Custom formwork prefabrication
  • Custom forms and box outs
  • Material cutting
  • CNC router
  • Design support services, including lift and construction joint layouts, form drawings, shoring plans

PIPE FABRICATION

Kokosing’s 50,000 square-foot fabrication facility is ASME and National Board accredited. Our highly skilled team of certified pipe welders, project engineers and supervision provide custom pipe spool fabrication and modular skid assembly.

ASME & National Board Certificates S, U, PP, NB, R

6 Weld Stations & Positioners with 2 Tack Stations

Semi-automatic & Mechanized Welding

2 Parallel Bays 50’ X 500’

6 Overhead Cranes

Carbon Steel Pipe Welding

Alloy Steel Welding

Stainless Steels, P91, P22, P11, Alloy 20, Alloy 800, Inconel, Monel, Hastalloy

50,000 SF Pipe Fabrication/Modular Skid Assembly Area

Hydrostatic Testing

Induction Heat Treating

STAMPS AND PROCESSES

ASME AND NATIONAL BOARD-CERTIFIED SHOP WITH S, U, PP, R STAMPS


B31.3

B31.1

ASME VIII Division 1

B31.8

API 1104

WELDING PROCESSES


GTAW

SMAW

GMAW

FCAW

RMD / GMAW

FIELD FABRICATION

Our welders are highly skilled and capable of welding pipes of all sizes in various, difficult environments. We offer as-built records and detailed AutoCAD drawings throughout the construction process.

MODULARIZATION

We have years of experience working around existing facilities and production operations. Our highly skilled team of supervisors, project engineers, certified welders and pipefitters provide custom pipe spool fabrication, modular assembly and field installation of your carbon steel, stainless steel and special alloy process piping systems.

Rack & Header Modules

Truck Loading

Pump Modules

Fuel Gas & Flare Skids

Valve Stations

Launchers & Receivers

Instrumentation

Electrical

Insulation